We are excited to introduce our high-performance double-sided PCB, crafted from the innovative TP980 material. Designed for high-frequency applications, this PCB meets the rigorous demands of today’s electronics, making it an excellent choice for projects in satellite navigation, missile technology, and miniaturized antennas.
Construction Details
This double-sided PCB is engineered with precision using TP980, a high-frequency thermoplastic material that offers remarkable performance.
Key construction details include:
- Base Material: TP980
- Layer Count: Double-sided
- Board Dimensions: 185mm x 185mm, with a tolerance of ±0.15mm, ensuring precision for intricate designs.
- Minimum Trace/Space: 6/6 mils, allowing for compact and efficient layouts.
- Minimum Hole Size: 0.8mm, accommodating various component types.
- Finished Board Thickness: 7.7mm, contributing to a robust design.
- Finished Copper Weight: 1 oz (1.4 mils) on outer layers, providing adequate current handling capacity.
- Via Plating Thickness: 20 μm, enhancing connection reliability.
- Surface Finish: Electroless Nickel Immersion Gold (ENIG), ensuring excellent conductivity and corrosion resistance.
- Electrical Testing: Each PCB undergoes 100% electrical testing prior to shipment to guarantee functionality.
PCB Stackup
The stackup of this PCB is designed for optimal performance, consisting of:
- Copper Layer 1: 35 μm
- TF980 Core: 7.62 mm (300 mils)
- Copper Layer 2: 35 μm
Quality Assurance
Quality is a top priority in our manufacturing process. Our PCBs are produced in accordance with IPC-Class-2 standards, ensuring they meet industry benchmarks for reliability and performance. Each unit is subjected to rigorous electrical testing, confirming functionality and minimizing the risk of defects.
Features of TP980 Material
TP980 is a unique thermoplastic material that combines ceramics and polyphenylene oxide resin (PPO) without fiberglass reinforcement. This distinctive composition allows for the precise adjustment of the dielectric constant, making it suitable for high-frequency applications. Key features of TP980 include:
- Dielectric Constant (Dk): 9.8 ± 0.2 at 10 GHz, providing excellent signal integrity.
- Dissipation Factor: 0.0012 at 10 GHz, ensuring minimal signal loss.
- Low Thermal Coefficient of Dk: -40 ppm/°C, maintaining stability across a wide temperature range (-55°C to 150°C).
- Thermal Conductivity: 0.65 W/mk, facilitating effective heat dissipation.
- Moisture Absorption: 0.01%, enhancing reliability in humid environments.
- Flammability Rating: UL 94-V0, ensuring safety in various applications.
Benefits of Using TP980 PCBs
The advantages of choosing our TP980 double-sided PCB are significant:
1. Enhanced Performance: The material’s high dielectric constant and low dissipation factor contribute to superior signal integrity, making it ideal for high-frequency applications.
2. Thermal Stability: The low thermal coefficient ensures performance stability over a wide temperature range, which is crucial for demanding environments.
3. Reliability: The combination of low moisture absorption and high flammability ratings enhances the PCB's reliability and safety, reducing the risk of failures in critical applications.
4. Design Flexibility: The precise adjustment of the dielectric constant allows for tailored solutions, accommodating a wide range of circuit requirements.
Typical Applications
TP980 PCB is well-suited for various high-performance applications, including:
- Global Satellite Navigation Systems: Ensuring accurate positioning and reliable performance in challenging environments.
- Missile Technology: Providing the necessary durability and performance needed for critical defense applications.
- Fuze Technology: Facilitating precise timing and control in weapon systems.
- Miniaturized Antennas: Supporting compact designs without compromising performance.
Global Availability
This high-performance PCB is available worldwide, ensuring that customers across different regions can access our advanced solutions for their electronic projects.
Conclusion
In conclusion, TP980 PCB represents the pinnacle of reliability and performance in the realm of high-frequency electronics. With its advanced specifications, exceptional material properties, and rigorous quality assurance, this PCB is the ideal choice for cutting-edge applications in various industries. By selecting TP980 PCB, customers can elevate their designs and ensure the success of their projects. Contact us today to learn more and request a quote for your next project!
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